plastic injection part fabrication

We manufacture complex, high precision stamping parts and assemblies. By co-designing our stamping tooling in-house, we provide faster turnarounds for new products and ensure superior control of mold design and quality. Combined with our other capabilities in sheet metal fabrication, welding, plastic and assembly, we can easily integrate stamped parts into more complex assemblies, or ensure good quality stamped components are packed efficiently and shipped out on time

Metal Stamping Solutions

At Komaspec, we deliver superior metal stamping services, transforming your designs into high-quality metal components and products. Equipped with modern machinery and a team of highly skilled professionals, we ensure every part is stamped to your exact specifications. We work with a variety of materials, handle a broad range of thicknesses, utilize progressive and manual stamping dies, and offer an extensive range of secondary processes and surface finishing techniques. Below is an overview of our offerings:

 

Material

  • • Aluminium (5052, 6061, 6063, 1060)
  • • Carbon Steel (SPCC, HRS, SAPH440)
  • • Stainless Steel (201, 304, 316)
  • • Cold Galvanized Steel

Thickness

  • • 0.1mm to 6.0mm

Stamping Dies

  • • Regular Die
  • • Progressive Die

Equipment

  • • Stamping Presses: 16T, 25T, 40T, 63T, 80T, 160T, 200T
  • • x 2 Material Auto-feeders

Secondary Processes

  • • Assembly Services
  • • TIG and MIG Welding
  • • CNC Sheet Bending
  • • Riveting
  • • PEM
  • • Laser Etching
  • • Robotic Welding
  • • Spot Welding

Surface Finishing

  • • Powder Coating
  • • Anodizing
  • • Electro Coating
  • • Trivalent Zinc Plating
  • • Hot Dip Galvanized
  • • Passivation
  • • Geomet
  • • Sandblasting

Why Choose Komaspec for Custom Metal Stamping

As a trusted provider of custom metal stamping, Komaspec is committed to delivering excellence at every stage of your project. Whether you're looking for complex parts or scalable production, Komaspec is well-equipped to handle all your metal stamping needs. Here's why Komaspec should be your first choice:

In-House DFM and Tooling Design Expertise: At Komaspec, we manufacture all under one roof, providing greater supply chain control, transparency, better cost control, and shorter lead times.

Material Versatility: We work with a range of materials including Aluminium, Carbon Steel, Stainless Steel, and Cold Galvanized Steel to suit your requirements.

Scalable and Flexible Solutions: Our capabilities combine the scalability of a large enterprise with the flexibility of a medium-sized one, making us capable of handling projects of any scale and complexity.

Vertical Integration: We integrate assembly with in-house component manufacturing for superior cost and quality control, providing you with reliable and cost-effective solutions.

State-of-the-Art Stamping Facility: Our comprehensive stamping facility boasts a range of advanced machines, equipped to handle projects of any scale and complexity with utmost precision.

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Stamping2
Progressivestamping Icon

Progressive Stamping

Advantage

  • • Lower stamping parts unit price
  • • Higher accuracy with better part dimension repeatability

Disadvantage

  • • Higher tooling investment compared to regular die stamping
  • • Not all part geometries can be done with progressive stamping.
Regularstamping Icon

Regular Stamping

Advantage

  • • Capable of doing any geometry of metal parts
  • • Lower tooling investment

Disadvantage

  • • Higher unit cost than progressive stamping parts
  • • Lower accuracy with less repeatability

 

Metal Stamping FAQs

Progressive die stamping involves a single die that has multiple stages of operations, allowing the metal to progressively transform into the desired shape as it moves through the stages. This method is efficient and cost-effective for large volumes. On the other hand, regular die stamping, also known as single-stage or stage tooling, involves separate operations performed with separate dies. This method is often used for low volume productions or complex parts that can't be created with a progressive die.

Progressive stamping offers lower unit price and higher accuracy with better part dimension repeatability. However, it requires a higher tooling investment compared to regular die stamping, and not all part geometries can be done with progressive stamping. Regular stamping, on the other hand, is capable of doing any geometry of metal parts with lower tooling investment, but it has a higher unit cost than progressive stamping parts and lower accuracy with less repeatability.

Precision in stamped parts is ensured through the use of modern machinery and a team of highly skilled professionals. In addition, both progressive and regular stamping methods are used depending on the requirements of the part, ensuring high accuracy and repeatability.

Yes, Komaspec is able to handle your shipment for products manufactured by Komaspec. We have a network of freight forwarders whom we work with for shipments to various countries.

Should you need any references, please contact us at info@komaspec.com and we will be pleased to provide you with a reference list upon request.