Our EMS Capabilities
Advanced Surface Mount Technology (SMT) and Through-Hole Technology (THT) for precise assembly.
Designing and manufacturing cable harnesses for various applications.
Reliable sourcing of high-quality components from trusted suppliers.
Streamlined inventory processes to minimize waste and maximize efficiency.
Rapid prototyping to ensure design validation and accelerated product development.
Comprehensive testing processes to ensure every product meets the highest quality standards.
PCB Assembly Process
Komaspec supports both SMT and through hole printed circuit board assembly (PCBA) for customers with box build, electromechanical or other products in the most challenging applications. This means not only consistent support on design and BOM refinement, but comprehensive support to ensure consistent quality at the component and product level.
1. Solder Paste Stencil – Precise application of solder paste using thin stainless-steel stencils.
2. Pick and Place – Automated placement of components onto the PCB with high accuracy.
3. Reflow Soldering – Controlled heating processes to ensure strong, reliable connections between components and PCBs.
4. Inspection and Quality Control – 100% functional testing via jigs; X-ray, AOI, 2.5D, high-pot testing and other capabilities available.
5. Through-Hole Component Insertion – Both manual soldering for through-hole components and wave soldering / SMT placement for mass production.
6. Final Inspection and Functional Testing – Comprehensive testing to ensure electrical functionality, including voltage, current, and signal outputs.
A Range of Complementary Capabilities
Beyond electronics manufacturing services, Komaspec provides integrated solutions, including:
- • Engineering support and design services
- • In-house tooling and plastic injection molding
- • CNC machining and high-precision die casting
- • Electrical assemblies and sub-assemblies
- • Cable and wire harness assembly
- • Rigorous testing capabilities
These complementary capabilities enable us to handle complex projects and deliver complete solutions to our clients.
Applications
Our electronics manufacturing services are designed to meet the needs of diverse industries, including:
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• Agricultural: Agritech products, automated feeding systems, sensors, and support equipment.
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• Commercial Appliances: Embedded control systems, user interface modules, and energy management devices.
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• Industrial Equipment: PCBAs for automation, IoT devices, and heavy-duty equipment controls.
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• IoT Devices: Sensing equipment, small-scale machine vision devices, wearables, and smart home components.
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• Mining: Durable electronics for harsh environments, including monitoring systems, communication modules, and control equipment.
PCBA Fabrication Technology
Surface Mount Technology (SMT)
SMT is a precise, automated process for placing Surface Mount Devices (SMD) like resistors and transistors onto a PCB. It allows for compact, high-density designs, ensuring accuracy and efficiency in electronic assembly.
Through-Hole Technology (THT)
THT involves inserting component leads into drilled holes on a PCB and soldering them for strong connections. It is ideal for larger components like capacitors and relays, offering durability and reliability in demanding applications.
FAQs
We offer custom cable and PCBA fabrication, electronic assemblies, sub-assemblies, box build support, low to medium-volume production, and comprehensive testing and quality assurance.
It includes solder paste application, automated component placement, reflow soldering, inspection (manual, AOI, and X-ray), through-hole insertion (manual and wave soldering), and final functional testing.
We work with automotive, industrial equipment, medical devices, and consumer electronics industries.
High-quality services and products are our key selling points, achieved through a modern execution system, highly-qualified staff members, and global partnership and cooperation. We recommend that you check out the reviews and testimonials from our customers to get further assurance.
Yes, Komaspec is able to handle your shipment for products manufactured by Komaspec. We have a network of freight forwarders whom we work with for shipments to various countries.
Partner with Komaspec for reliable, end-to-end Electronics Manufacturing Services. From custom cable and PCBA fabrication to assembly, testing, and quality assurance, we ensure every step is handled with precision and care. Our expertise and commitment to excellence help bring your product to market efficiently and effectively.